Inspection and repair project on PIV PLC18-R11-G11 gearbox/h1>

Scope of work:

We performed an inspection and repair on a gearbox PIV PLC18-R11-G11.

The conversion operations consists of:

• Disassembling and cleaning of the gearbox.
• Inspection of the parts consisting of the following instruction:

• Gearbox casing
• Outside box was in unaccepted condition, we had to scrape, to polish, to degrease and to conserve in the excisting colour.
• Inside box was in accepted condition.


• Inside first gear set
• The gearing exhibited light scuffing in way of the spur bevel pinion and sharp crown teeth.
• Renewing of the Ina-ring.
• The gearing exhibited light scuffing in way of the spur bevel gear and sharp crown teeth.


• Inside second gear set
• There were light scuffing in way of the pinion shaft and the gears.
• In way of the toothing performed light scuffing.


• Inside third gear set
• The output hollow shaft is renewed excess.


• Miscellaneous
• Seals and bearings were renewed.
• Assembling of wheel drive shaft.
• Renewing of diverse caps.

Preparing for test run, deploying of the gearbox, filling with oil and a test run for four hours.
Degreasing on the outside and conserving in a DTM-coating.
Preparing of the gearbox for shipping.