Inspection and repair project on M.A.N. 08-208 gearbox

Scope of work:

We performed an inspection and repair on a gearbox M.A.N. 08-208.

A client from Netherlands came to us with this M.A.N. 08-208 gear unit. We investigated the unit and did a total overhaul. After the overhaul was done, we did a test run and prepared the gearbox to be shipped back to this client.

Scope of work:

- Disassembly, cleaning and inspection
- Renew bearings, seals and various small materials
- Assembly and adjustment
- Test run with reporting

- Align cupboard housing, apply new dowel pins and bearing surface bearing covers minimal surfaces
- Apply modification of the Opleg edges (outgoing) 2/2 rings with countersunk bolt heads
- The internal and external blasting and preserving gearbox
- Checking inside work (teeth) and other parts manually
- Pre-machining, chrome plating and post-machining Incoming pinion shaft
- Inside work 3rd stage, Rondselas teeth minimum regrinding
- Inside work 3rd stage, Renew gear oversize
- Inside work 3rd stage, Outgoing spline axis renew
- Coupling input / brake drum, tread machine clean up
- Renew bonkelaar (2 pieces) according to drawing
- Renew labyrinth ring (incoming)
- Renewing the oil pump with driver, piping (steel version) including application of flow indicator, oil check valve and vent cape
- Renewing various spacer rings
- Engineering and work preparation