Inspection and repair on LIGHTNIN 85-S-20 gearbox

LIGHTNIN gearbox
85-S-20
Input=___ rpm / ____ KW

Scope of work:

We performed an inspection and repair on a gearbox LIGHTNIN 85-S-20.

This client from Belgium came to us with this LIGHTNIN 85-S-20. We inspected the gearbox and performed a repair. After a succesful testrun we shipped the gearbox back to the client.

- Disassembly, cleaning and inspection
- Check the toothing for cracks by means of Magnaflux
- Checking axles for cracks by means of Magnaflux
- Renewing bearings, seals and various small materials
- Assembly and adjustment
- Test run with reporting
- Irrigating the gearbox internally and externally and preserving it internally in Alunol
- Deliver transport

Additional work following from inspection:

- Boring cladding / verbussen
- Overhaul the incoming shaft
- Renew the 1st stage interior; Pinion and gear with conical holes
- Manually inspect the inside and the teeth
- Crumbled (hollow) shaft with Stellite on both
- Clogging the sealing ring with Stellite
- Renew the conical bush and wear ring
- Minimize the machine shaft mechanically
- Adjust the dipstick